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Technical Papers
AH-64 Loss of Lubrication Study: Test of Isotropic Superfinished AH-64 (Apache) Engine Nose Gearbox Without Black Oxide Coating
Rotorcraft gearboxes are designed to the utmost precision to withstand the tremendous demand and loads required to convert thousands of horsepower and RPM into hundreds of RPM and lift torque.
White Papers
Materials Matter : The State of the Art of Wind Turbine Gearboxes
Much has been written here about the global growth in the wind turbine industry. Today, more than 341,320 wind turbines are operating worldwide. In particular, the number of offshore installations has exploded in the past seven years.
White Papers
Materials Matter: Nitriding’s “White Layer” and Isotropic Superfinishing
Developed in the early 20th century, nitriding has evolved into a standard process across many industrial applications. Often considered the simplest technique for case hardening, the process is commonplace in aircraft manufacturing, bearings, automotive components, turbine generation systems, and various industrial machineries.
White Papers
Repairing Wind Turbine Gears and Assemblies with Isotropic Superfinishing
As the wind turbine industry matures, the importance of operations and management (O&M) costs grows. In the early years of large kilowatt and small megawatt class wind turbines, pre-mature gearbox failure due to gear fatigue was very common and was a significant issue for wind turbine gearbox manufacturers, wind turbine OEM’s and owner-operators.
Technical Papers
Future Advanced Rotorcraft Drive System (FARDS) Full Scale Gearbox Demonstration
The Future Advanced Rotorcraft Drive System (FARDS) program focused on improving the performance and affordability of current aircraft drive systems.
Technical Papers This is Featured
Gear Repair for Helicopters and Wind Turbines via Isotropic Superfinishing
The wind turbine, aerospace, and helicopter gear industries recognize the importance of surface finish and surface texture for maximizing component and system performance.
White Papers
Oil-Out Endurance Under the Lens
Oil-out conditions, or conditions in which an aircraft is operating without any oil in its gearbox or transmission, are devastating for an aircraft’s hardware.
White Papers
Materials Matter: Additive Manufacturing: Challenges, Possibilities, and the Gear Industry
Additive Manufacturing (AM) is a technology that has the potential to fundamentally alter manufacturing, specifically metal manufacturing. The ability to design complex shapes, which could not otherwise be manufactured, coupled with a significant reduction in scrap metal, has obvious benefits.
Videos
ISF Surface Versus Machined Surface
Why ISF® Surfaces are superior to machined surfaced: As the load of the mating surface is increased, the lubrication film becomes thinner, and the asperities of the machine surface contact each other resulting in plastic deformation, metal debris and scuffing, not so with REM Surface Engineering’s ISF® Surface.
Technical Papers
Gear Corrosion During the Manufacturing Process
No matter how well gears are designed and manufactured, gear corrosion can occur that may easily result in catastrophic failure. Since corrosion is sporadic and a rare event and often difficult to observe in the root fillet region or in finely pitched gears with normal visual inspection, it may easily go undetected.
Technical Papers
High Speed, Automatable Superfinishing of Rear-Axle Hypoid Gears
The benefits gained by superfinishing rear-axle hypoid gearsets are now well documented. Friction, wear and operating temperature are significantly reduced. The main impediment to commercially implementing this process, however, is that it increases manufacturing cost in terms of process speed, work in process and labor.
